PushPLC Monitor - Industrial IoT Monitoring Solution

Revolutionary industrial monitoring system built on the robust Industrial Shields ESP32 PLC platform that provides real-time notifications when digital input states change. Designed for industrial applications, this device offers reliable monitoring of up to 4 digital inputs with intelligent debouncing and rate limiting to prevent false alarms.

Hardware Partner

Hardware Platform: Industrial Shields ESP32 PLC - Professional industrial-grade PLC platform

Starting Price: €399 EUR

Price depends on customization and quantity. Contact us for detailed quote.

Key Features

🔧 Digital Input Monitoring

4 Independent Inputs: Monitor up to 4 digital signals simultaneously
Sinking Input Design: Compatible with industrial sensors and switches
State Change Detection: Monitors HIGH/LOW transitions with persistence checking

🧠 Smart Debouncing System

6-Second Persistence: Requires state to persist for 6 seconds before notification
Noise Filtering: 50ms electrical noise debounce
Brief State Suppression: Prevents notifications for momentary changes
State Recovery Alerts: Notifies when inputs return to inactive state

📡 Advanced Connectivity

WiFi Manager: Automatic WiFi configuration via web portal
Auto-Reconnection: Seamless reconnection to saved networks
Network Diagnostics: Comprehensive WiFi and connectivity testing
Visual Status: LED indication for connection status

⚡ Rate Limiting & Reliability

Sliding Window Algorithm: 9 notifications per 6-minute window
Configurable Limits: Adjustable notification frequency
Memory Efficient: Circular buffer for timestamp tracking
Error Recovery: Comprehensive error handling and logging

Technical Specifications

Hardware Platform

PLC Platform: Industrial Shields ESP32 PLC-14
Microcontroller: ESP32-WROOM-32 with WiFi capabilities
Digital Inputs: 4 sinking type inputs (I0_1, I0_2, I0_3, I0_4)
Configuration Input: I0_5 for WiFi setup mode
Status Output: I0_6 for LED connection status
Power Requirements: 12-24V DC industrial power supply
Industrial Protection: Built-in protection against voltage spikes and electrical noise

Software Architecture

Development Framework: Professional embedded software platform
Communication Stack: Secure WiFi and web services integration
API Integration: Pushover notification service
Security: HTTPS encryption for all communications

Performance Characteristics

Operating Temperature: -20°C to +70°C
Power Consumption: Ultra-low power operation
Processing Speed: Fast state change detection
Reliability: Industrial-grade 24/7 operation

What Makes PushPLC Monitor Unique?

🎯 Market Analysis

After extensive research of similar products, PushPLC Monitor stands out as a truly unique solution:

Traditional PLC Monitoring Solutions:

SCADA Systems: €5,000+ with complex setup and maintenance
Industrial IoT Platforms: €50-200/month subscription fees
Cloud-Based Monitoring: Requires internet connectivity and monthly fees
Complex Programming: Most require specialized knowledge

PushPLC Monitor Advantages:

Industrial-Grade Hardware: Built on proven Industrial Shields ESP32 PLC platform
Zero Configuration: Works out of the box
No Subscriptions: One-time purchase, no recurring costs
Direct Communication: Device-to-phone notifications without cloud dependency
Industrial Reliability: Built for harsh environments with professional PLC hardware
Smart Filtering: Eliminates false alarms from electrical noise

✅ Unique Value Proposition

Plug-and-Play: No programming required
Cost Effective: €399 starting price vs €5,000+ for traditional systems
No Server Costs: Direct device-to-phone communication
Local Processing: No cloud dependency or data privacy concerns
Industrial Grade: -20°C to +70°C operating temperature

Installation & Setup

Quick Start Process

Power Connection: Connect 12-24V DC power supply
WiFi Configuration: Press config button during startup
Web Portal Setup: Connect to “PushPLC-Setup” network
Sensor Connection: Wire sensors to +24V and input pins
Pushover Setup: Install app and receive notifications

Sensor Wiring Requirements

+24V Power Source
        │
        ├─── Sensor/Switch Contact
        │
        └─── Input Pin (I0_1, I0_2, I0_3, I0_4)

Important: All inputs are sinking type - sensors must apply +24V to activate

Use Cases

🏭 Industrial Applications

Machine Monitoring: Track equipment on/off status
Pump Control: Monitor water/sewage pump operation
Door Security: Detect access door opening/closing
Tank Levels: Monitor fluid tank fill/empty states

🏢 Commercial Applications

HVAC Systems: Monitor heating/cooling equipment
Security Systems: Door and window sensors
Equipment Status: Vending machines, kiosks, displays
Environmental Monitoring: Temperature/humidity alerts

🏠 Residential Applications

Garage Doors: Monitor garage door position
Water Systems: Sump pump and water heater monitoring
Security: Gate and perimeter monitoring
Utility Monitoring: Power backup system status

Benefits & Advantages

✅ Reliability

Industrial Grade: Built on proven Industrial Shields ESP32 PLC platform
Professional Hardware: DIN rail mountable with industrial protection
Smart Filtering: Eliminates false alarms
Auto Recovery: Automatic reconnection and error handling
Rate Limiting: Prevents notification flooding

✅ Ease of Use

No Programming: Plug-and-play installation
Web Configuration: Simple WiFi setup via browser
Visual Feedback: LED status indicators
Mobile Integration: Direct smartphone notifications

✅ Cost Effectiveness

No Subscriptions: One-time purchase, no recurring fees
No Server Costs: Direct device-to-phone communication
Low Power: Minimal operating costs
Scalable: Monitor multiple inputs simultaneously

✅ Security & Privacy

Local Processing: No cloud dependency
Encrypted Communication: HTTPS for all data
No Open Ports: Secure by design
Private Network: Optional guest WiFi usage

Configuration Options

Smart Notification System

PushPLC Monitor features an intelligent notification system that prevents alert fatigue while ensuring critical alerts are never missed:

Rate Limiting: Maximum 9 notifications per 6-minute window
Smart Debouncing: 6-second minimum state persistence requirement
Noise Filtering: 50ms electrical noise filtering
State Recovery: Automatic notifications when inputs return to normal

Input Monitoring

The system monitors up to 4 digital inputs with individual configuration:

Input Labeling: Each input can be custom named for easy identification
State Tracking: Real-time monitoring of HIGH/LOW transitions
Persistence Checking: Configurable state duration requirements
Alert Conditions: Customizable trigger conditions per input

Notification Delivery

Seamless integration with Pushover notification service:

Multi-Device Support: Send alerts to all your devices simultaneously
Priority Levels: Different alert priorities for different input types
Message Customization: Personalized alert messages
Delivery Confirmation: Notification delivery status tracking

Customization Options

PushPLC Monitor can be customized for specific requirements:

Hardware Customization

Input Count: Expand beyond 4 inputs
Input Types: Add analog input support
Enclosure: Custom industrial enclosures
Connectors: Specific connector types for your application

Software Customization

Notification Services: Integration with other services (Slack, Teams, etc.)
Data Logging: Local storage capabilities
Protocols: MQTT, HTTP callbacks support
Web Interface: Custom configuration dashboards

Integration Services

System Integration: Connect with existing monitoring systems
API Development: Custom API endpoints
Cloud Integration: Optional cloud connectivity
Mobile Apps: Dedicated monitoring applications

Pricing Information

Base Configuration

Standard PushPLC Monitor: €499 EUR
Industrial Shields ESP32 PLC-14 Hardware
4 Digital Inputs
WiFi Connectivity
Pushover Integration
Professional DIN Rail Enclosure

Hardware Platform Pricing

Industrial Shields ESP32 PLC-14: €150-200 (base hardware cost)
Custom Configuration: €100-150 (software customization and setup)
Professional Integration: €150-200 (industrial-grade assembly and testing)

Volume Discounts

5-10 units: 10% discount
11-25 units: 15% discount
25+ units: Contact for quote

Customization Options

Extended I/O: Additional digital/analog inputs: €75-150 per module
Custom Protocols: MQTT, HTTP callbacks: €100-250
Data Logging: Local storage capabilities: €50-100
Web Interface: Custom configuration dashboard: €150-300

Contact Information

For pricing, customization options, and technical inquiries:

Email: contact@mindeon.net

Response Time: We typically respond within 24 hours

Custom Quote Request: Please include your specific requirements for accurate pricing

Order Information

How to Order

Contact us with your requirements
Receive detailed quote with pricing and specifications
Confirm customization options
Production time: 2-3 weeks for standard units
Delivery: Worldwide shipping available

Payment Terms

Payment Methods: Bank transfer, PayPal, credit card
Payment Schedule: 50% deposit, 50% before shipping
Warranty: 1-year hardware warranty included

Support & Documentation

Technical Support

User Guide: Comprehensive setup and troubleshooting
Configuration Guide: Detailed setup and customization instructions
Example Configurations: Common use case setups
Troubleshooting Guide: Step-by-step problem resolution

Resources Available

Technical Documentation: Comprehensive setup and configuration guides
Wiring Diagrams: Detailed connection schematics and pin assignments
API Documentation: Pushover integration details
Professional Support: Direct technical assistance from our team

Conclusion

PushPLC Monitor represents a perfect balance of simplicity and sophistication in industrial IoT monitoring. By combining robust hardware, intelligent software, and user-friendly design, it provides a reliable solution for real-time equipment monitoring without the complexity of traditional SCADA systems.

Key Differentiators

Professional Hardware: Built on Industrial Shields ESP32 PLC platform
Zero Configuration: Works out of the box
Industrial Reliability: Built for harsh environments with DIN rail mounting
Smart Notifications: Prevents alert fatigue
Cost Effective: No recurring costs or subscriptions
Secure: Local processing with encrypted communications

Ready to deploy industrial monitoring that just works?

PushPLC Monitor - Plug. Power. Monitor. Alert.

Future Enhancements

Planned Features

Web Interface: Configuration and monitoring dashboard
Data Logging: Local storage of events and statistics
Multiple Protocols: Support for MQTT, HTTP callbacks
Extended Inputs: Support for analog sensors
Remote Updates: Over-the-air firmware updates

Expansion Possibilities

Modular Design: Additional input/output modules
Cloud Integration: Optional cloud storage and analytics
API Extensions: RESTful API for custom integrations
Mobile App: Dedicated configuration and monitoring app

This product page was last updated on September 27, 2024